Transit Van Conversion Complete

It’s not only more-or-less complete, but it’s in the driveway!  I’m tweaking things and making some additions but after about 15 months from initial contact to finish we finally got to pick it up from Van Haus Conversions in Vancouver, WA in mid-September, amidst the smoke and fires across the western states.

This previously empty Ford Transit cargo van is now officially a nimble little 4×4 adventure campervan, (or disaster bug-out van, or zombie apocalypse survival unit) or… The New Traveling Cat Adventure Vehicle.  It’s quite the change from the original Traveling Cat Adventure Vehicle which was a 25-ft Sprinter-based Class B RV from Leisure Travel Vans. We had a good time with the LTV Unity, but our two biggest wishes were to 1) have internal storage for our mountain bikes and 2) downsize to a smaller, more off-road-capable camper van, which would also allow us to park more easily in busy metro areas.  We did take the Unity out on dirt roads a lot but we were often of course constrained on just how rugged the road could actually get with a vehicle of that size and length.  Anyway, here it is – wishes made true — and it looks great:

The new campervan is built on a 2019 Ford Transit cargo van (Long Body, High Roof, 148″ wheelbase, non-extended, 19.5 feet long).

QuadVan in Portland, Oregon did the conversion to support 4×4 as well as upgrade the suspension, add a locking differential and protective skid plates, raise the low-hanging rear shock mounts and the overall body and add all terrain tires.

Van Haus Conversions did the build out to a campervan.  (Here’s some pictures of the work in progress.)  The design features a queen-sized raised-platform bed that creates a large “garage” space for bikes and gear underneath.  The living area centers around the galley with a sink, refrigerator, double burner induction cooktop and a fold-out swiveling table between the two front swiveling seats and a small bench seat that hides a dry composting toilet.

I’ve set up a separate page (Transit Van Conversion – Tips and Details) where I’m documenting various build details and decisions, where to buy stuff and all the additional customizations I make along the way, like I did for our LTV Unity.

Click through for a full gallery of the completed build – I’ll continue to update the gallery as I make changes to the van:

     

Fire and Smoke and Evacuations


Leaving heavy smoke in Tahoe on Wednesday 8/19

We headed back home on Wednesday, leaving the heavy smoke in Tahoe from the Loyalton Fire, through the smoke filling the Central Valley to reach the heavy smoke in the Santa Cruz Mountains from the CZU Lightning Complex fires.


Looking south and west from the house  (Wednesday evening, 8/19)

 
Ash and charred leaves deposited around the house (8/19)

As we came through Vacaville and Fairfield on I-80, we slipped through just before the LNU Lightning Complex fire jumped I-80 and even saw flames from the interstate:

 
LNU Lightning Complex Fire about to cross I-80 near Fairfield on 8/19

On Wednesday and Thursday we prepped for evacuation, loading up the cars with necessities and some irreplaceables, prepping the house as per wildfire pre-evacuation recommendations (moving furniture away from windows, etc).  Sure enough, the mandatory evacuation zones were expanded Thursday evening to include everything west of highway 17 (including downtown Scotts Valley).  We’re a little south of Scotts Valley and just east of highway 17, but we decided to go ahead and evacuate Thursday night – heading back to Tahoe.

The evacuation areas are expected to remain in effect for a few weeks.  Darlene will be renting a place near Stanford Hospital in Palo Alto as she’ll be returning to work next week.

So far, it looks like they’ve been able to mostly hold the fire west of highway 9 and north of Santa Cruz and Davenport.  Unfortunately, we’ve got the potential for more fire starts due to more dry thunderstorms expected around the Bay Area from Sunday (8/22) through Tuesday morning (8/24).

Here’s a combined, interactive map showing both the perimeter of the ZCU Lightning Complex fire and the evacuation area.  63,000 acres burned, 77,000 people evacuated – snapshot as of Saturday, 8/22:

Here’s a really nice mapping tool (CalTopo) that can overlay various satellite data (like VIIRS) on a map source of your choice and plot additional weather data like wind patterns.  You can even zoom in to see individual temperature sample numbers showing where the fire is hotter and cooler or no longer present:

For more info on the Santa Cruz Mountains fires, here’s some resources:

Update (Thursday, 8/27):  81,000 acres affected as of this morning but they’re continuing to get good control of the fires across the Santa Cruz Mountains.  As the mandatory evac area was never extended to where we are (just east of highway 17), Darlene headed back on Monday evening since she had to go into work at the hospital on Tuesday and I headed back with the cats on Wednesday evening as things seemed to be continuing to go well.  As of 3 pm Thursday, they’ve lifted the evacuation order on Scotts Valley and surrounding areas.

Update (late September): As the number and size of the wildfires continue to grow across the western states, we get a taste of our potential future norm, including days that look like night and seemingly right out of “Blade Runner 2049”:

And when we ventured up through Oregon to pick up the Transit campervan in mid-September, we encountered some of the worst air yet: PM2.5 counts of well over 500 outside the rental car.

We brought along our not-so-portable home air filter to use in the car, which was quite helpful on the long drive up and overnight car camping in this nasty environment.  I’ve since bought a more compact unit for the campervan given the very likely future event of being caught out in future multiple-states-wide wildfire smoke.

Just A Smidge of the Pacific Crest Trail

Darlene and I enjoyed a little three-day backpacking excursion along a tiny bit of the Pacific Crest Trail last week.  We started at the Donner Pass trailhead and headed south for 10 miles towards Granite Chief (near Squaw Valley).  Most of this section is walking a ridge line with wide open views in every direction.  It was pretty windy the whole day but that seemed to keep away any threat of afternoon thunderstorms – which would be a bigger concern along this long, very exposed crest.

It’s actually a nice, gentle climb most of the way, climbing up from Donner Pass through the Sugarbowl ski area, past Anderson Peak and Tinker Knob before dropping down to the first potential opportunities for water between Tinker Knob and Granite Chief after about 9 miles.  As it turns out, both Darlene and I had issues along the way that led to us moving super slow (me favoring a twinging knee and her with leg and hip troubles).  As for water, the most reliable looking source turned out to be dry. With a bit of scouting, I found a tiny little spring hidden in the creek bed not too far from the trail crossing and so we camped nearby.  (For any one looking for info on “California Section K” of the PCT, it was the stream coming off teeny Mountain Meadow Lake near the PCT intersection with Painted Rock Trail.  The creek just south of Tinker Knob was still flowing though.)

 

Feeling much more sore and stiff than usual, neither of us felt up for doing much of a day hike or any peak climbing the next day so we just spent it hanging out and recuperating.  Our return hike on the third day to Donner Pass went easily though (aside from a minor slip and fall and bloodied knee) and we enjoyed a gorgeous day with little wind on the ridge.

Click through for the full gallery:

   

Some More Tahoe Trail Riding

While up at the Tahoe house over the past two weeks, we got in some nice rides – and avoided any crowds.  We hit up the usual Sawtooth Ridge loop (just south of Truckee), found some fun trails accessible from the house (KB Trail and Rise and Shine, etc. just above Kings Beach) and we finally, finally, made it all the way out and back from Stampede Reservoir (some 24 miles) on the Emigrant Trail starting from the amusingly named Donner Party Picnic Area (seriously?).  I was totally spent, sore and dehydrated, but no need for cannibalism.  Darlene on the other hand was all smiles – as she was riding her new pedal assist e-mtn bike!

Click through for the full gallery:

   

Comet NEOWISE

Darlene and I went out last night near the Truckee airport to see the comet C/2020 F3 (NEOWISE).  It’s currently relatively close to the sun so it’s not visible in the sky for very long before sunrise or after sunset.  It is visible to the naked eye but not super obvious – you have to know where to look for it.  It looks most impressive with binoculars or a telephoto lens on a tripod (and a few seconds exposure).  In a telescope, you won’t see most of the tail as it’s quite long!

It’s likely to get brighter over the coming week as we get to our closest approach July 22nd, though it’s also possible it’ll break up.  It’ll appear higher in the sky (and further from the sun) as the month progresses.  July 20th will be nice too as it’ll be a dark new moon setting with the sun and the comet will be higher in the sky after dark

Here’s more info on where/how to look.

Read more “Comet NEOWISE”

Transit Van Conversion In Progress

Conversion of this Ford Transit van into a super-cool 4×4 campervan (aka, the Traveling Cat Adventure Van II) is now finally really making progress after several delays, most notably the shutdowns for Covid-19.

It was a year ago, last July, that I ordered the van and set things in motion.  I wasn’t able to find a Transit van anywhere that wasn’t either completely bare bones or loaded with every option – including glass in the rear doors and dark paint that I didn’t want, both which would make the van less comfortable in hot and sunny climates.  So I had to order from the factory.  I was able to finally pick it up last December and pass it off to QuadVan for the 4×4 conversion part, including upgraded suspension, locking differential, raised shock mounts and all terrain tires.  (More details here.)

Van Haus is doing the actual campervan conversion and we worked out a mostly final design layout in January.  I was originally excited about doing a build like this one where there was enough storage for the bikes inside the van under the bed but still room for a wonderful dinette seating area situated mid-cabin.  The platform for a queen-size sleeping area would extend out over the dinette area.  However, given all the gear we like to carry on our adventures (mountain bikes plus gear, two-person inflatable kayak plus gear, telescope and camera gear, folding chairs, portable grill, etc.) plus room for the cats’ litter box and feeding area… well, it seemed pretty clear we needed to dedicate more room to the “garage” by doing a common fixed platform bed.  Plus the queen-sized bed needs to be oriented lengthwise since I can’t fit width-wise between the walls of a van, even with those side extrusions some people put in.  So here’s the final design.  Plus, now there’s room for a full cat apartment under the bed platform.

 

Due to scheduling and miscommunication mishaps, the van didn’t actually get over to Van Haus until late-February and then didn’t really get started before everyone went into shelter-at-home mode in response to the Covid-19 pandemic.\

At the end of May, Van Haus was able to start work again, albeit at a much slower pace with social distancing safety measures in place.  I already sold the original Traveling Cat Adventure Vehicle in late May and now Darlene and I eagerly await completion of the van conversion, hopefully in August sometime.

As of late June, they’ve installed the front side windows and the little bunk windows over the sleeping area, the powered Fiamma awning w/LED light kit, the 500W of solar panels on the roof, the MaxxAir fan at the rear of the roof, the Amp Research powered steps on both driver and passenger sides, the various external ports (120V, 12V, aux solar, shore power, etc), my two little cellular booster antennas and the swivel seats in the cabin area.

As of early July, they’ve now installed the floor, all the wiring runs, the infrastructure for the upper cabinets, ceiling insulation and initial wall insulation, and the bug screen.  They’re now in the process of making the wall panels and when those are done the full wall insulation will go in.

Mid-July now, and the wall insulation is finished and the wall panels are in.  They’re starting work on the cabinet parts using a CNC machine:

   

It’s late July now and the cabinets are coming together and they’re building the aluminum bed frame.  They also tried squeezing my spare oversize tire underneath the rear of the van but then convinced me to go with getting a tire carrier for the rear door (from Aluminess).

 

Early August and now some of the overhead cabinets are installed, plus the bench seat (which hides the toilet) and the Rixen heat/hot water system.  The electrical components (inverter, fuse box, battery system) and other plumbing will be going in soon.  They’re estimating another two weeks of work.

Click through for the full gallery:

   

Well, early September now and the van build is complete… except we’re waiting on the spare tire carrier for the rear door from Aluminess.  With luck it will actually arrive at Van Haus by Sept. 14th or so and we’ll be able to drive up there and take delivery of the van later that same week.  Fingers crossed – it’s been 14 months since I started this whole process!

Mission accomplished in mid-September: Transit Van Conversion Complete